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Balanset-1A: The Ultimate Rotor Balancing Instrument
In the world of industrial machinery, ensuring the optimal performance of rotating equipment is crucial. One of the most effective ways to achieve this is through rotor balancing. But what equipment is used to monitor vibration? Enter the Balanset-1A from Vibromera—a sophisticated device designed to streamline the rotor balancing process with precision and efficiency.
Preparation of Equipment
The first step in the rotor balancing process using the Balanset-1A involves meticulous preparation. Start by installing vibration sensors perpendicular to the rotor’s axis of rotation. Next, secure a laser tachometer on a magnetic stand, pointing it at a reflective tape attached to the pulley. Connect the sensors to the Balanset-1A and link the device to a laptop via USB. Launch the Balanset software and select the balance mode in two planes.
Initial Vibration Measurement
Before diving into the balancing act, weigh a test weight and record its mass and installation radius. Start the rotor and measure the initial vibration level. This measurement is vital as it helps ascertain the amplitude and phase of the existing imbalance.
Balancing in the First Plane
Once the initial measurements are taken, it’s time to place the test weight in the first balancing plane, corresponding to the location of the first sensor. Restart the rotor to measure the vibration level again. A change of at least 20% in amplitude or phase indicates that the imbalance has been partially corrected, paving the way for further adjustments.
Balancing in the Second Plane
Next, transfer the test weight to the second balancing plane—where the second sensor is located. Once again, restart the rotor and conduct another measurement. This data is essential as it enables the Balanset-1A software to calculate the precise position and weight of the corrective weights needed.
Correcting the Imbalance
Based on the gathered data, the Balanset program will suggest the necessary corrective weights and their installation angles for both planes. Remove the test weight and prepare the corrective weights according to the program’s recommendations. Install them at the specified angle in the direction of rotor rotation from the test weight’s initial position.
Verification and Completion of Balancing
Finally, restart the rotor for a final balancing check. If the vibration level has decreased to an acceptable range, the process is complete. Should further corrections be necessary, the program will guide you on where and how much additional weight to apply.
Conclusion
The Balanset-1A stands out as an essential tool for any engineer or technician looking to monitor and correct vibration in rotating machinery. By answering the question, what equipment is used to monitor vibration?, we find that the Balanset-1A not only simplifies the balancing process but also enhances the reliability and efficiency of industrial operations. With its user-friendly interface and precise measurement capabilities, Balanset-1A is the go-to solution for effective rotor balancing.
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
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